Sponge Cake Line

Complete turn-key solutions for sponge-cake based product with integrated automated filling and decoration systems
 


GORRERI is a company specialized since 1987, in the design and manufacture of complete plants and facilities for the industrial production of sponge cake-based products.   

At the beginning the company focused on the development and optimization of the continuously aerating machines, then in the following years, we tried to meet  the needs of our customers designing machineries for more and more different products, with the results to improve the existing technologies changing methodology of working, as for example the production of vertical layers snacks, which in the past required a difficult type of sponge cake processing and caused high  losses of production.   

Our research and products development centre has been able to create equipment for new products like our patented product called Rolli Mix , a Mini Swiss Roll stuffed with a co-extrusion of two fillings, one inside the other.   

We are able to propose rolling solutions for Mini Swiss Roll or Swiss Roll family size for any type of sponge cake, as well as the possibility of adapting our machines for existing lines; cakes with three or more sponge layers, both rectangular and square, with any kind of decoration, are another product in which Gorreri company invested a lot of energies. 

The high level of competence achieved, also allows us to offer to our customers a recipes developing service, trying to use, whenever possible,  the ingredients of the place where the line will be installed, and also trying to take care of the costs-performance of production for our customers. 

 

 

 

Different line lay-out solutions

 


Sponge Cake Line Layout example

Baking oven and cooling conveyor on the same floor, the cooling conveyor is overhead type placed on the working table top

Sponge Cake Line Layout example

The baking oven is placed on a mezzanine structure, the cooling conveyor is placed under the oven mezzanine, at the cooling conveyor exit is placed in line the working table

Sponge Cake Line Layout example

The Baking oven is placed on an higher level floor, the cooling conveyor convey the sponge cake carpet to a lower floor where the working table will be installed



Details

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Click on the plus buttons to discover the line details.

 

Sponge cake carpet cutting

Sponge cake carpet longitudinal cutting into strips

 

Dip wetting

Dip wetting syrup solution

 

Creams/Jams distribution

Creams/Jams distribution manifolds with specific design of the extruding nozzles

 

Strips overlapping with ploughs

 

Sponge cake strips overlapping with ploughs

 

Strips overlapping with belt conveyor

Sponge cake third strips (or more) overlapping with belt conveyor

 

Rolling up system for Mini Swiss Rolls

Rolling up system for Mini Swiss Rolls (available also folding system at two or further folds)

 

Rolling up system for Swiss Roll

Rolling up system for Swiss Roll Large size

 

Rollimix rolling up system

Rollimix rolling up system with cream and jam co-extrusion

 

Rolling up unit for "Girella"

Rolling up unit for sponge cake for product like “Girella”

 

Overhead cooling conveyor

Overhead sponge cake cooling conveyor, the conveyor is made of stainless steel wire-mash





Product decoration

 

Gorreri had developed internally his own system of cakes enrobing using Chocolate substitute shower kept liquid trough a sophisticated system of heat exchange, linear cooling tunnel with air heat exchangers and stringers decoration device with Chocolate substitute with different patterns.

 

Gorreri had developed internally his own system of cakes enrobing using Chocolate substitute shower kept liquid trough a sophisticated system of heat exchange, linear cooling tunnel with air heat exchangers and stringers decoration device with Chocolate substitute with different patterns.

Grains distributor

 

Devices for mixed nuts grains distribution, candy fruits diced, chocolate drops, sprinkled on the stuffing cream top; Devices for product topping with shaved chocolates, mixed nuts grains, cocoa in powder, sugar candies, icing sugar and many other substance.  

 

Devices for mixed nuts grains distribution, candy fruits diced, chocolate drops, sprinkled on the stuffing cream top; Devices for product topping with shaved chocolates, mixed nuts grains, cocoa in powder, sugar candies, icing sugar and many other substance.
 

Product Painting

 

Product painting with liquid chocolate substitute or shortening.  

 

Product painting with liquid chocolate substitute or shortening.  





 

 
 
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